Custom cables

Custom Cable Solutions – Precision Engineering for Unique Requirements

Hi-mix low-volume custom cable production meets diverse industrial requirements with precision-engineered solutions manufactured to exact customer drawings and specifications. Custom cables range from simple single conductor assemblies without terminals to complex cable harnesses featuring over 50 connectors and multi-branch configurations.

Custom cable manufacturing serves various applications including industrial automation systems, medical equipment connections, aerospace cable assemblies, and specialized machinery wiring. Power cables, signal transmission assemblies, sensor cables, and data communication solutions are engineered to specific performance and environmental requirements.

Advanced Custom Cable Manufacturing Capabilities

Low-volume custom cable production offers manufacturing flexibility for prototypes, small batch requirements, and specialized applications where standard cables cannot meet demanding performance specifications. Custom cable solutions work with diverse cable types, connector systems, shielding requirements, and environmental protection standards.

Custom cables provide precision manufacturing based on customer technical drawings, flexible low-volume production capabilities, comprehensive testing and quality assurance protocols, and complete technical support throughout the development process. Cable harnesses integrate multiple conductors, connectors, and protective elements into organized assemblies that simplify installation and improve system reliability.

From concept development to final delivery, custom cable manufacturing supports unique requirements with engineering expertise, quality materials, and reliable production processes. Custom cable solutions deliver optimal performance for applications requiring specialized specifications beyond standard cable offerings.
Contact us to discuss custom cable specifications and discover tailored solutions for your unique requirements.

Applications by Industry

Our custom cable solutions are used in industries where standard options simply aren’t enough. Applications include:

• Industrial Automation
  Specialized assemblies for sensors, drives, actuators, and PLC systems.
• Medical Technology
  Patient-safe and sterilizable cables for diagnostic and monitoring equipment.
• Aerospace & Defense
  Lightweight, ruggedized assemblies for avionics and mission-critical systems.
• Heavy Equipment & Machinery
  Power and signal cables for demanding environments exposed to mechanical wear, moisture, and temperature extremes.
• Renewable Energy
  Custom cabling for solar, wind, and battery systems – meeting high environmental and durability requirements.

No matter your field, our custom cable solutions are engineered for long-term performance and absolute reliability.

FAQ – Custom Cables

What qualifies as a “custom cable”?

A custom cable is an assembly designed to match your exact technical drawings – including cable type, shielding, connectors, and environmental requirements.

Can you support low-volume or prototype production?

Yes. We specialize in hi-mix, low-volume production – perfect for prototypes, test batches, or specialized equipment with non-standard needs.

Do I need to provide detailed specifications?

Ideally, yes. Our production is based on customer drawings and requirements. If you don’t have them, we can assist with engineering support.

What kind of testing do you perform?

We conduct extensive testing in our modern lab facilities, including UV aging, saltwater spray, and heat and damp testing, ensuring long-term reliability and performance under challenging environmental conditions.